Smoked Bologna On A Pellet Grill – Recipe Plus Tips

Have you ever tried a smoked bologna chub on the pellet grill? You can eat this the way you eat a hamburger. However, you can also eat them for any other meal.

my smoked bologna on a cutting board

However, you can also eat them for breakfast, lunch, dinner, and even as a snack.

Remember that a Bologna is pre-cooked and all you need to do is bring it up to the temperature you like to serve it and I prefer a temperature above 145°F.

My experience is that it takes about 3 – 4 hours to get it up to 145 degrees internal and have the optional glaze set.

My go-to pellet flavor is Hickory although I have also used Oak. The reason I use a strong flavor is that the Bologna basically is not smoked that long to absorb the smoke flavor.

Tips For Smoking Bologna

Smoking bologna on a pellet grill is a simple 4-step process that only requires 4 ingredients.

Steps:

  • Remove skin
  • Cut slits in the bologna
  • Add mustard and seasoning
  • Smoke till 145°F
  • Add BBQ sauce
  • Crank up the temperature to set the glaze

Ingredients:

  • Bologna
  • Mustard
  • Hot sauce (optional)
  • Smoked Bologna rub
  • BBQ Sauce

Have a look at your grocery store and buy a whole bologna instead of pre-sliced.

When you add the mustard be generous since it does not add a lot of flavor and you need it as a binder for your seasoning to stick to the surface of the bologna.

Tip: I made this mistake the first time I smoked a whole bologna. I pressed the rub into the mustard coating. This made a mess and was an unnecessary step.

The best way is to sprinkle your seasoning on the mustard and move the bologna to the pellet smoker.

Internal Temperature

As I mentioned above I warm my bologna up to over 145°F. I like it to be nice and warm.

Although many of the latest model pellet grills come standard with at least one temperature probe many older models are not equipped with them.

For those, I recommend a wireless thermometer to keep an eye on your internal temperature.

bologna in its package
bologna with the skin removed and slits.
bologna seasoned with rub and hot sauce.
smoke bologna with glaze and ready to be sliced.

I have seen people look for smoked bologna recipes for specific pellet grill brands such as Pit Boss and Traeger but this smoked bologna recipe can be cooked on any pellet grill.

To be honest, before I had my Pit Boss I also smoked bologna on my charcoal grill.

smoked bologna on a pellet grill

Smoked Bologna On A Pellet Grill

Eddie van Aken
How to smoke a bologna on any pellet grill
Prep Time 15 minutes
Cook Time 4 hours 30 minutes
Course Appetizer
Cuisine American
Servings 6 People
Calories 45 kcal

Equipment

  • 1 Pellet Smoker
  • 1 Thermometer
  • 1 Sharp knife

Ingredients
  

  • 1 5 lb Bologna

Smoked Bologna Rub

  • 2 Tbsp Mustard
  • 1/4 Cup Your favorite Seasoning
  • 2 Tbsp Hot sauce Optional

Smoked Bologna Glaze

  • 1/2 Cup BBQ sauce Home made or store bought

Instructions
 

  • Remove plastic from Bologna
  • Make 1/4" slices around the Bologna
  • Keep them around 1/2" apart
  • Rub Bologna with mustard
  • (Optional) Rub with some hot sauce
  • Pre-heat pellet grill on the smoke setting
  • Place bologna on the pellet grill
  • Add a pellet tube with pellets for extra smoke (optional()
  • Smoke for about 3 hours
  • Rais temperature to 225°F
  • Wait till the internal temperature is 155°F
  • Apply your favorite BBQ Sauce as a glaze
  • Rais temperature to 350F to set the glaze
  • Remove bologna from the pellet smoker and slice
  • Serve warm

Video

YouTube video player

Notes

smoked bologna on a pellet grill
Have you ever tried a smoked bologna chub on the pellet grill?
You can eat this Bologna sandwich the way you would eat a hamburger. With all the condiments and on a bun.
However, you can also eat them for breakfast, lunch, dinner, and even as a snack
Remember that a Bologna is pre-cooked and all you need to do is bring it up to the temperature you like to serve it and I prefer a temperature above 145°F.
My experience is that it takes about 3 – 4 hours to get it up to 145 degrees internal and have the optional glaze set.
My go-to pellet flavor is Hickory although I have also used Oak. The reason I use a strong flavor is that the Bologna basically is not smoked that long to absorb the smoke flavor.

Tips For Smoking Bologna

Smoking bologna on a pellet grill is a simple 4-step process that only requires 4 ingredients.

Steps:

    • Remove skin
    • Cut slits in the bologna
    • Add mustard and seasoning
    • Smoke till 145°F
    • Add BBQ sauce
    • Crank up temperature to set the glaze

Ingredients:

    • Bologna
    • Mustard
    • Hot sauce (optional)
    • Seasoning
    • BBQ Sauce
Have a look at your grocery store and buy a whole bologna instead of pre-sliced.
When you add the mustard be generous since it does not add a lot of flavor and you need it as a binder for your seasoning to stick to the surface of the bologna.
Tip: I made this mistake the first time I smoked a whole bologna. I pressed the rub into the mustard coating. This made a mess and was an unnecessary step.
The best way is to sprinkle your seasoning on the mustard and move the bologna to the pellet smoker.

Internal Temperature

As I mentioned above I warm my bologna up to over 145°F. I like it to be nice and warm.
Although many of the latest model pellet grills come standard with at least one temperature probe many older models are not equipped with them.
For those, I recommend a wireless thermometer to keep an eye on your internal temperature.
bologna in its package
bologna with the skin removed and slits.
bologna seasoned with rub and hot sauce.
I have seen people look for smoked bologna recipes for specific pellet grill brands such as Pit Boss and Traeger but this smoked bologna recipe can be cooked on any pellet grill.
To be honest, before I had my Pit Boss I also smoked bologna on my charcoal grill.

Left Over Smoked Bologna

Leftover smoked bologna can be frozen and easily reheated.
Click here to see all my pellet grill recipes in one place and find the one you are looking for.
Eddie van Aken

Nutrition

Serving: 4OzCalories: 45kcalCarbohydrates: 10gProtein: 0.4gFat: 0.4gSaturated Fat: 0.04gPolyunsaturated Fat: 0.1gMonounsaturated Fat: 0.2gCholesterol: 0.1mgSodium: 455mgPotassium: 63mgFiber: 0.4gSugar: 8gVitamin A: 57IUVitamin C: 0.2mgCalcium: 11mgIron: 0.2mg
Keyword bologna, pellet grill, pit boss, smoked bologna, traeger
Tried this recipe?Let us know how it was!

Left Over Smoked Bologna

Leftover smoked bologna can be frozen and easily reheated.

Click here to see all my pellet grill recipes in one place and find the one you are looking for.

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Eddie van Aken

Eddie van Aken brings years of experience from running a full-service restaurant, where he honed his skills with all types of kitchen equipment. His expertise extends to mastering the art of outdoor cooking, utilizing the right recipes to enhance flavors on grills and smokers. Eddie’s in-depth knowledge allows him to provide comprehensive grill reviews and valuable outdoor cooking tips, helping enthusiasts make the most of their grilling adventures. You can read more on the About page for Eddie van Aken

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