Smoked Chuck Roast Recipe

A smoked chuck roast requires some time and preparation. You can read my “how-to” here, including my recipe, seasoning, temperatures, and resting times.

smoked chuck roast recipe

What Is A Chuck Roast

The chuck can be found above the Brisket on the shoulder and neck part of a cow.

It contains a lot of connective tissue, bones, and meat. It is a great cut for a roast and is getting very popular with the rising prices of Brisket.

Pit masters have found this piece of meat to be perfect for low and slow on any type of smoker.

Smoked Chuck Roast vs Brisket

A smoked chuck roast is also called a poor man’s brisket. Compared to briskets, it is a great, almost similar-tasting cut of meat at an affordable price.

There is not much difference and you can smoke a chuck roast like a brisket. Although a brisket merely because of its size will take longer,

Although some people say that brisket is the pinnacle of smoking. Many times the size and price make me decide to grab a chuck roast.

Smoked Chuck Roast Seasoning

There are many great ready-made seasonings that you can get from your local supermarkets.

For me, part of smoking and grilling is making my own rubs and this is the one I have used for many chuck roasts in the past.

Here is the chuck roast seasoning I have used many times and probably will keep using. My wife also uses this rub when she cooks a chuck roast in the oven.

  • 1/4 Cup Salt
  • 2 1/2 tbsp black pepper.
  • 4 tsp Cayenne Pepper
  • 4 tsp Garlic Powder
  • 4 tsp Ground Oregano
  • 2 tsp Chili Powder

I like to keep my BBQ rubs simple and read somewhere that most successful chefs only use 5 – 6 ingredients.

This one comes with a little “bite”. If you like it a little more mellow cut down on the Cayenne pepper.

chuck roast and seasoning

How To Smoke A Chuck Roast

If you like to watch video instead of reading you can watch my how to smoke a chuck roast video here.

YouTube video player

Let’s get into the nitty-gritty details and see how I smoke a Chuck Roast.

I try to find around 2 – 3 pounds. That is not hard to do since most of them are around 2.5 to 3.5 pounds.

Here are the steps I take:

  • Remove Chuck Roast from the package and pat dry with paper towels.
  • Rub some olive oil on the roast as a binder for your rub.
  • Rub your seasoning on there.

I recommend at least 2 hours but got the best result by letting it sit overnight.

  • Heat your smoker to 225°F (107°C)
  • Place Chuck Roast on the grates and insert a thermometer in the middle.
  • Close the lid and let it cook for 2 hours before checking.

Believe me, the first 2 hours nothing else happens than the roast absorbing smoke and slowly warms up.

  • After 2 hours check, and see if the bark starts to form. Optional you can spritz with apple juice/water mixture.
  • Now wait until the internal temperature reaches between 160-165 F (71-73°C).
  • Remove chuck roast from the smoker and wrap it in butcher paper.

Butcher paper vs Aluminum foil: Burcher paper results in a firmer bark. Aluminum results in a softer bark.

  • Rest the Chuck Roast until it cools down to the temperature you like to eat it.
  • Slice the Chuck Roast thin. Thicker slices can be a little tough.
chuck roast wrapped to rest and cool

Smoked Chuck Roast – My Experience

I have smoked chuck roast on a variety of smokers. From off-set smokers to pellet grills and on my ugly drum smoker. I have used Traeger and Pit Boss pellet grills and the basic smoking process stays the same for all of them.

There are many more smoker recipes that you can find here on the website.

Now, for smoke flavor that is another story. It is my opinion that a pellet smoker does not give a very strong flavor and for that reason, I always add a smoke tube with extra pellets to the cooking chamber.

Smoking a Chuck Roast, or actually any type of meat, takes time and can’t be rushed.

One thing I have not tried and that is on my list is sprinkling salt on the chuck roast and letting it sit for 2 or 3 hours.

I read that this draws out some of the moisture, and the salt penetrates and helps render this tissue.

smoked chuck roast recipe

Smoked Chuck Roast

Eddie van Aken
A smoked chuck roast requires some time and preparation. You can read my "how-to" here, including my recipe, seasoning, temperatures, and resting times.
Prep Time 12 hours
Cook Time 10 hours
Course Main Course
Cuisine American
Servings 4 people
Calories 62 kcal

Equipment

  • 1 Smoker Any type of smoker

Ingredients
  

  • 1/4 Cup Salt
  • 2 1/2 tbsp Black pepper
  • 4 tsp Cayenne pepper
  • 4 tsp Garlic powder
  • 4 tsp Ground Oregano
  • 2 tsp Chili powder

Instructions
 

  • Remove Chuck Roast from the package
  • Pat meat dry with a paper towel
  • Coat with olive oil
  • Coat with the rub
  • Preheat smoker to 225°F (107°C)
  • Place Chuck Roast on the grates and insert a thermometer in the middle
  • Close the lid and let it cook for 2 hours
  • After 2 hours check, and see if the bark starts to form
  • Wait until the internal temperature reaches between 160-165 F (71-73°C).
  • Remove chuck roast from the smoker and wrap it in butcher paper
  • Rest the Chuck Roast until it cools down to the temperature you like to eat it.
  • Slice the Chuck Roast thin.

Video

YouTube video player

Notes

Smoked Chuck Roast Recipe

A smoked chuck roast requires some time and preparation. You can read my “how-to” here, including my recipe, seasoning, temperatures, and resting times.
smoked chuck roast recipe
 
 

What Is A Chuck Roast

The chuck can be found above the Brisket on the shoulder and neck part of a cow.
It contains a lot of connective tissue, bones, and meat. It is a great cut for a roast and is getting very popular with the rising prices of Brisket.
Pit masters have found this piece of meat to be perfect for low and slow on any type of smoker.

Smoked Chuck Roast vs Brisket

A smoked chuck roast is also called a poor man’s brisket. Compared to briskets, it is a great, almost similar-tasting cut of meat at an affordable price.
There is not much difference and you can smoke a chuck roast like a brisket. Although a brisket merely because of its size will take longer,
Although some people say that brisket is the pinnacle of smoking. Many times the size and price make me decide to grab a chuck roast.

Smoked Chuck Roast Seasoning

There are many great ready-made seasonings that you can get from your local supermarkets.
For me, part of smoking and grilling is making my own rubs and this is the one I have used for many chuck roasts in the past.
Here is the chuck roast seasoning I have used many times and probably will keep using. My wife also uses this rub when she cooks a chuck roast in the oven.
  • 1/4 Cup Salt
  • 2 1/2 tbsp black pepper.
  • 4 tsp Cayenne Pepper
  • 4 tsp Garlic Powder
  • 4 tsp Ground Oregano
  • 2 tsp Chili Powder
I like to keep my BBQ rubs simple and read somewhere that most successful chefs only use 5 – 6 ingredients.
This one comes with a little “bite”. If you like it a little more mellow cut down on the Cayenne pepper.

How To Smoke A Chuck Roast

Let’s get into the nitty-gritty details and see how I smoke a Chuck Roast.
I try to find around 2 – 3 pounds. That is not hard to do since most of them are around 2.5 to 3.5 pounds.
Here are the steps I take:
  • Remove Chuck Roast from the package and pat dry with paper towels.
  • Rub some olive oil on the roast as a binder for your rub.
  • Rub your seasoning on there.
I recommend at least 2 hours but got the best result by letting it sit overnight.
  • Heat your smoker to 225°F (107°C)
  • Place Chuck Roast on the grates and insert a thermometer in the middle.
  • Close the lid and let it cook for 2 hours before checking.
Believe me, the first 2 hours nothing else happens than the roast absorbing smoke and slowly warms up.
  • After 2 hours check, and see if the bark starts to form. Optional you can spritz with apple juice/water mixture.
  • Now wait until the internal temperature reaches between 160-165 F (71-73°C).
  • Remove chuck roast from the smoker and wrap it in butcher paper.
Butcher paper vs Aluminum foil: Burcher paper results in a firmer bark. Aluminum results in a softer bark.
  • Rest the Chuck Roast until it cools down to the temperature you like to eat it.
  • .Slice the Chuck Roast thin. Thicker slices can be a little tough.smoked chuck roast recipe

Nutrition

Serving: 0.5lbsCalories: 62kcalCarbohydrates: 4gProtein: 10gFat: 1gSaturated Fat: 0.2gPolyunsaturated Fat: 0.4gMonounsaturated Fat: 0.1gCholesterol: 22mgSodium: 5419mgPotassium: 312mgFiber: 1gSugar: 0.4gVitamin A: 1149IUVitamin C: 2mgCalcium: 35mgIron: 1mg
Keyword chuck roast, smoked top round roast, smoker
Tried this recipe?Let us know how it was!

FAQ For Smoked Chuck Roast

Here are some of the questions I had before I started with smoking chuck roasts and I hope they will help you out and prevent you from making the mistakes I made.

When To Wrap A Smoked Chuck Roast

There is no set rule on when to wrap a chuck roast and some never wrap them while others wrap them from te start.

I prefer to wrap around an internal temperature of 160-165 F (71-73°C). The reason is that usually, this is the temperature where the so-called stall begins.

At this point, the temperature will stay around the same for a long time most of the time, and you just have to wait till it starts to climb again.

How Long To Rest A Smoked Chuck Roast

The resting time for a Chuck Roast depends on your personal preference at what temperature you like to eat your smoked roast.

My experience is that it is best to let it rest for at least 1 hour.

My way is wrapping in butcher paper, and placing the whole package in a small cooler. I keep my thermometer probe inserted and keep my eye on the temperature.

Once it reaches around 170°F (76°C) I unwrap and place it on a cutting board for slicing. The reason I do it at this temperature is that it will cool to around 160°F (71°C) before you take my first bite.

How To Cut A Smoked Chuck Roast

There is a small problem when it comes to slicing a Chuck Roast. The grain of the meat is not consistent and this makes it hard to cut it against the grain.

I try to look at my roast before seasoning and remember how the grain runs in the meat. To be honest, most of the time I forget and just slice it thin.

How To Reheat Smoked Chuck Roast

Depending on how many people you cook there might be some leftover Chuck Roast.

My method for reheating chuck roast is to wrap it in aluminum foil and stick it in the oven at 350°F (175°C) for about 15-20 minutes.

This will heat it back to around 160°F (71°C)

Now you know how to smoke a chuck roast and the best way to rest and cut it.

You can also use a smoked chuck roast for a sandwich but that requires a little different way of cooking.

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Eddie van Aken

Eddie van Aken brings years of experience from running a full-service restaurant, where he honed his skills with all types of kitchen equipment. His expertise extends to mastering the art of outdoor cooking, utilizing the right recipes to enhance flavors on grills and smokers. Eddie’s in-depth knowledge allows him to provide comprehensive grill reviews and valuable outdoor cooking tips, helping enthusiasts make the most of their grilling adventures. You can read more on the About page for Eddie van Aken

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